As a high-efficiency adsorbent material, activated carbon is widely used in fields such as water treatment, air purification, pharmaceuticals, and food processing. Driven by policies and technological upgrading, activated carbon industry is developing rapidly. Its market scale is expected to exceed 100 billion yuan in 2025, among which industrial waste gas treatment, water treatment, and new energy sectors have become core growth drivers.
As a global provider of integrated solutions for powder equipment, Zenith has been deeply engaged in activated carbon powder preparation for many years. Relying on independently developed advanced grinding equipment and intelligent solutions, it plays a key role in promoting the quality improvement, efficiency enhancement, and green transformation of the activated carbon industry.
Project Translation
This project is invested and constructed by a large-scale environmental protection technology enterprise. Located adjacent to major coal-producing areas, it has sufficient raw material supply. However, the traditional production process suffers from problems such as high energy consumption, severe dust pollution, and insufficient product stability. Relying on its profound accumulation in the field of powder engineering, Zenith helps the customer build an activated carbon production line, driving the local industry to achieve green transformation and upgrading.
Material: Activated Carbon
Fineness: 325 Mesh
Equipment: MTW European Trapezium Grinding Mill
Project Requirements
Fineness and Uniformity: The adsorption efficiency of activated carbon is directly affected by particle fineness and distribution; it is necessary to ensure that the powder is free from coarse particle contamination.
Environmental Requirements: The equipment shall operate with low dust and low energy consumption.
Capacity Stability: The project is designed with high planned capacity, and the equipment shall have the capability of continuous and efficient operation.
The engineering team of Zenith has conducted multiple rounds of on-site surveys, systematically collected raw material samples, measured site parameters, and analyzed climate characteristics, so as to provide customers with a comprehensive customized solution covering process design, equipment selection, site layout and other aspects.
Equipment Selection
Based on in-depth research data, Zenith has designed a full-process solution covering raw material pre-treatment, fine grinding, classification and screening, and environmental governance, with the MTW European Trapezium Grinding Mill adopted as the main equipment.
The equipment adopts an innovative bevel gear transmission structure, combined with an arc-shaped air duct design, enabling high output and low consumption. The thin oil lubrication system extends the service life of bearings, ensures stable operation, and reduces maintenance costs.
Technical Advantages
Technology Iteration, Mature and Stable Equipment: With nearly 40 years of experience in mill manufacturing, Zenith has achieved four generations of grinding mill iteration and upgrading. It boasts leading technology and ensures stable equipment operation.
Special Grinding Design, High Grinding Efficiency: The curved scraper design is adopted to increase the grinding area of materials and improve the powder grinding efficiency.
Bevel Gear Integral Transmission, Reduced Energy Consumption: The adoption of bevel gear integral transmission and non-resistance air inlet volute design ensures better material fluidity and lower energy consumption.
Thin Oil Lubrication, Extended Bearing Service Life: Both the equipment's main shaft transmission system and fan transmission system adopt thin oil lubrication. Compared with the traditional grease lubrication method, it has smaller lubrication resistance and lower oil temperature, which can effectively extend the service life of bearings.
New Frequency Conversion Classifier, High Finished Product Precision: A new hanging cage classifier is adopted, with frequency conversion control. The fineness is adjustable and controllable, meeting the particle size requirements of various specifications.
After the project was put into operation, it not only enabled the customer to gain a technical advantage in the fierce market competition, but also became a demonstration model for the upgrading of the activated carbon industry in the region. The product's fineness stability, energy consumption indicators and environmental performance have all reached the industry-leading level, winning high recognition from environmental protection authorities and users.
From the laboratory to the production line, and from technological innovation to industrial upgrading, the successful practice of Zenith MTW European Trapezium Grinding Mill in the activated carbon project not only creates value for customers, but also sets an "intelligent manufacturing benchmark" for the industry. When traditional processes meet modern technology, Zenith helps the activated carbon industry transform and upgrade towards high value-added and green development.
